What automotive supply chains require
IATF16949 quality management system — the automotive industry-specific standard built on ISO 9001 with extra emphasis on prevention, defect reduction, and supply-chain variation control.
AEC-Q200 stress qualification on passive components — capacitors specifically must survive temperature cycling, humidity, biased life test, and mechanical shock to AEC-Q200 limits.
PPAP (Production Part Approval Process) submission — typically Level 3 documentation for new components, including dimensional reports, material certs, capability studies (Cpk / Ppk), and run-at-rate evidence.
Full lot traceability — every shipment traceable to a date code, batch, raw material lot, and test report on file for 15+ years.
No tolerance for unexpected change — any "minor" change at the supplier (resin source, plating chemistry, process step) requires PCN (Process Change Notification) at least 6 months in advance.
What we ship for automotive programs
Aluminum electrolytic capacitors (snap-in and screw terminal) qualified to AEC-Q200, IATF16949 manufacturing.
Hybrid capacitors rated to 135°C for under-hood and powertrain electronics.
Custom capacitor modules / banks for EV DC fast charging, traction inverters, and on-board chargers — with PPAP-ready documentation packages.
ESD packaging (conductive corrugated, ESD containers, PCB ESD trays) for inbound logistics on automotive electronics assembly lines.
Returnable foldable ESD boxes for closed-loop programs between Tier 2 suppliers and Tier 1 assembly plants — common pattern in the Detroit / Ohio belt and the Tijuana / Monterrey corridor.
PPAP support
For PPAP Level 3 submissions on capacitor lines we provide: dimensional report on first article and ongoing capability data (Cpk / Ppk on critical dimensions); material certs (CMRT, ROHS, REACH SVHC); design / process FMEA on request; run-at-rate evidence; and Initial Sample Inspection Report (ISIR) on customer-specified format.
Lead time on a full PPAP package is typically 6-8 weeks from sample shipment.
EV charging and traction
EV DC fast charging (50-350 kW) uses screw terminal aluminum electrolytic capacitors on the DC link (typically 450-700V rated, 1,000-20,000μF per cap), with multi-cap banks pre-balanced and validated to customer spec.
Traction inverters use AEC-Q200 qualified screw-terminal and snap-in caps for DC link smoothing; we also supply supercapacitor banks for ride-through on auxiliary 12V/48V systems.
On-board chargers (OBC) commonly use snap-in 105°C / long-life caps at 450-630V.
